Electronics, medical, and consumer products are the industries that we focus on the most. Pro/Engineer and SolidWorks are used as our CAD (Computer Aided Design) software.
Our design engineers are highly skilled in modeling all kinds of forms, from organic shapes to advanced mathematical configurations. An example of a more complex form designed by D4E using Pro Engineer is the vane impeller with an involute shape. These were modeled using formulas combined with coding in Pro Engineer to achieve fluid dynamic characteristics.
In mechanical design for electronics, we have extensive experience meeting stringent product requirements, such as IP ratings, as well as shock and vibration resistance. Throughout the design process, we place special emphasis on human factors and security features, as demonstrated by the following electronic monitoring bracelet.
At D4E, we are proficient at structural analysis through simulation, an important step in designing parts subjected to extreme loads or temperature conditions. FEA (Finite Element Analysis) software is utilized for this purpose. The following figure illustrates the internal behavior of the in-ground parking monitor under stress.
After simulation, we produce physical parts using prototype tooling when 100% accuracy is required. For example, various materials were tested for the following parking monitor, including glass-filled nylon and polycarbonate. The stringent requirements were ultimately met by using Xenoy resin.
